Technology

Automated Truck Loading Systems- The Automated System to Load and Unload Industrial Materials

Introduction

ATLS- Automated Truck Loading Systems has been generally used in the materials dealing with industry to referring to the automation of unloading or loading trucks and trailers with product either on or without pallets, slip sheets, racks, containers, utilizing a number of various kinds of automated guided vehicle systems (AGV) or engineered conveyor belt systems which are built-in into vehicles, automating the shipping / receiving and logistics operations.

ATLS
ATLS

These conveyor systems are generally known as:

• Roller Beds
• Roller Tracks
• Belt Floors
• Chain Floors
• Cable Floors
• Powered Cargo Rollers

A few of these systems are used to deal with bulk products similar to garbage, agriculture products, recycled tires, cotton, bark, or sawdust. Manufacturing industries resembling automotive, food & beverage, paper, consumer products, appliance manufacturers, and makes use of ATLS systems for incoming materials and outgoing products to increase throughput and streamline manufacturing. The transportation industry depends heavily on ATLS materials handling systems to quickly move the product by way of land, sea, and air.

Types of Loading Docks

To take care of productivity, loading docks have to be as efficient as the power they serve. Though there are a variety of several types of loading docks, all mark the beginning and end of material flow by a facility.

A Loading Dock is an attached bay in a building, where the trucks are loaded or unloaded. Different types of these docks are:

Flush Docks
Flush Docks
  • Flush Dock-

Flush docks are probably the most commonly used dock design at present. In this type, the face of the dock (foundation) is flush with the outside wall of the building. To forestall wall damage, typically, the foundation/dock bumper extends 4” beyond the outside part of the wall.

 

 

  • Enclosed Dock-

    Enclosed Docks
    Enclosed Docks

Enclosed docks usually are not overly common however are used when climate control, product safety, security, and overhead lift capabilities are required. This dock design permits the truck to park inside the building or sheltered space throughout loading. This design lacks in occurrence because of excessive construction costs in addition to limited area. An airflow system can also be required and vehicle exhaust pollution needs consideration.

  • Open Dock-

Although required in certain conditions, open docks are usually not beneficial. They’re troublesome, as they’re subject to

Open Dock
Open Dock

weather exposure and prone to pilferage. Ideally, these docks ought to embody a canopy to limit weather exposure.

  • Depressed Dock-

Depressed docks have a sloped driveway. They’re used where constructing buildings eliminate basements and dock level floors. Taking caution in planning the grade of the driveway,

Depressed Dock
Depressed Dock

it shouldn’t exceed 10%. That is so the top of the truck won’t hit the wall of the building, as this could result in the toppling of cargo. Pull away issues might also come up in harsh weather conditions if the grade of the driveway exceeds 10%.

 

SawToothLoadingDock
SawToothLoadingDock
  • Saw Tooth Dock-

Saw tooth line-ups are used when there’s restricted maneuvering space. Nevertheless, the oncoming roads need to be designed in such a way that the vehicles can leave in the path of the angle of the dock. The trucks require much less maneuvering space as a result of it being already lined up within the “driveway” direction. Nevertheless, additional building space is needed when using saw tooth dock designs.

Different Types of Conveyor Systems

Conveyor Systems are mechanically automated devices or assemblies that transport materials with minimal effort. Whereas there are numerous different types of conveyor systems, they normally encompass a frame that supports rollers, wheels, or a belt, on which materials move from one place to another.

  • Chain Conveyor System-

    Chain System
    Chain System

It is the answer for loading and unloading palletized cargo. Four or six electrically driven chain conveyors transfer the pallets. This automated loading and transport system is ideally fitted to pallets with standard dimensions. The system has numerous options comparable to contour control, ramps, or a positioning system for docking the truck. As well as, the system can be provided in the slip-chain version by including roller conveyors.

Slat-Chain-Conveyor
Slat-Chain-Conveyor
  • Slat Conveyor System-

The world of transport and distribution could be unpredictable: today Euro pallets, tomorrow Industrial pallets and the day after tomorrow crates or normal cargo. The slat conveyor system creates the most loading and unloading flexibility due to the flat flooring. The system relies on a number of steady slat strips, made from steel or aluminum. The system can be utilized as a transport tracker in the warehouse and could be inbuilt as a loading floor within the truck.

 

 

  • Link Belt System-

    Link Belt System
    Link Belt System

Link belt system is aimed at unloading parcel post. This system can automatically unload a full load of mail packages in just 15 minutes on a dock system. The system ensures a relentless flow of packages to the sorting machines so that they’re used extremely successfully. Conventional unloading of parcel post could be very labor-intensive and sometimes ergonomically irresponsible. By automating this process, the labor factor is lowered, and health and safety legislation is revered.

Roller Conveyor System
Roller Conveyor System
  • Roller Conveyor System-

The roller conveyors are constructed from galvanized metal rollers, mounted in aluminum extrusion profiles, enclosed by a metal top plate. When the system is out of service, the metal rollers are recessed within the profile, which has the benefit that the work floor or loading flooring may be pushed over with a forklift or hand pallet truck. In operation, the rollers carry pneumatically to elevate the pallets. The pallets are moved by way of hydraulic wheel drives or manually. Optional automatic pallet locks assure safety.

Market of Automated Truck Loading Systems

According to the market forecast, the worldwide automated truck loading system market is anticipated to be valued at USD 2.88 Billion by 2022, at a CAGR of 7.65% between 2016 to 2022. The key elements driving the market include the rising adoption of ATLS systems in numerous industries as these automation systems helps in considerably lowering the turnaround times. Additionally, these systems are utilized to extend the safety in the work setting since many of the truck loadings, and unloading takes place in manufacturing/warehouse environments.

Key Players in the ATLS Industry

ATLS
ATLS
  • ATLS Ltd.
  • Actiw Oy
  •  Ancra Systems
  •  Asbreuk Service B.V
  •  Cargo Floor B.V
  •  C&D Skilled Robotics Inc.
  • HAVER & BOECKER OHG

Conclusion

ATLS vehicle loading technologies considerably cut back the manpower required on the transport and receiving docks, eliminate product damage, accidents, and ergonomic accidents associated with lift-truck operation. Usually, products could be loaded faster, and the product density is increased, leading to extra payload per cargo, which reduces shipping price, using a loading automation system. Loading automation is usually the key element to attain full plant automation.

Conclusion ATLS
Conclusion ATLS

FAQs

1. What is Automated Truck Loading Systems?

ATLS- Automated Truck Loading Systems has been generally used in the materials dealing with industry to referring to the automation of unloading or loading trucks and trailers with product either on or without pallets, slip sheets, racks, containers, utilizing a number of various kinds of automated guided vehicle systems (AGV) or engineered conveyor belt systems which are built-in into vehicles, automating the shipping / receiving and logistics operations.

2. What is the use of ATLS?

ATLS vehicle loading technologies considerably cut back the manpower required on the transport and receiving docks, eliminate product damage, accidents, and ergonomic accidents associated with lift-truck operation.

3. What are Loading Docks?

A Loading Dock is an attached bay in a building, where the trucks are loaded or unloaded.
To take care of productivity, loading docks have to be as efficient as the power they serve. Though there are a variety of several types of loading docks, all mark the beginning and end of material flow by a facility.

4. What are Conveyor Systems?

Conveyor Systems are mechanically automated devices or assemblies that transport materials with minimal effort. Whereas there are numerous different types of conveyor systems, they normally encompass a frame that supports rollers, wheels, or a belt, on which materials move from one place to another.

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Jerry Bennett

Jerry is leading the technology column. His writings hold one of the top positions in the market. They enable the reader to understand what is happening in the technology sectors. He includes recent launches and also leaks. He chooses his words very carefully while writing so that they don’t challenge the industry. His articles always contain the theme of the website. His articles are simple but straightforward. In his leisure time, he prefers to take a walk and re-energize himself.

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